Crack Repair Process For Aluminium | Bronze And Aluminium Components | Ra Power Solutions

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Crack Repair Process For Aluminium | Bronze And Aluminium Components | Ra Power Solutions

By RAPowerSolution |

It is proven that crack repair in cast iron, bronze and aluminium heavy components by metal lock and metal stitching process is a highly successful and proven way of undertaking the repairs. In crack repair or badly damaged cast iron by metal lock and metal stitching method, no heat is generated as it is a cold process of undertaking the repair.

Crack Repair Process For Aluminium | Bronze Components:-

The damaged casting component is visually inspected by our experienced technicians.

It is necessary to remove the paint or red oxide from the crack area of the component. This is done by use of special chemicals.

The Crack Detection Test Of The Cracked Area Is Undertaken By Following Two Methods:-

  • MPI test with high-intensity magnaflox torch.
  • The crack test is done by in-house experienced technicians who are qualified as level 2 or level 3 technicians.
  • Crack detection by conventional dye-penetrant test.

Planning and execution of crack repair by metal stitching and metal locking process:-

Once the area of crack is identified, we undertake the crack repair by metal stitching and metal locking process. This again is undertaken by our experienced technicians.

We have technicians available around the clock. Some of them have over 45 years of experience in undertaking crack repairs of engines, compressor pumps, heavy components, and badly damaged castings.

Cast Iron and Aluminium Components
Cast Iron and Aluminium Components

RA Power Solutions has undertaken hundreds of jobs of damaged casting repair by fixing the new casting piece in place of the damaged area.

Our success rate in repairing cracks and badly damaged castings using the metal lock and metal stitching technique is almost 100%. All crack repair jobs undertaken by us are guaranteed for satisfactory performance. The crack repair of engine components, compressors, and marine equipment can be undertaken on vessels even while sailing.

All technicians have valid Indian CDC and can board the vessel in a short time.

We have been regularly executing the repairs in Benin, Ghana, Burkina Faso, Ivory Coast, Nigeria, Mali, Liberia, Guinea, Niger, Cameroon, Equatorial Guinea, Sierra Leone, Gabon, Guinea-Bissau, Senegal, Gambia etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr.Shahani is a highly experienced business leader with 45 years of rich experience in the field of Power, Heavy, and Shipping industries. He is a Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. He is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more queries on Aluminium Piston Crack Repair, repairing a crack in casting, metal stitching process, crack repair techniques, and repair of a crack in cast iron casting contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

FAQs:

1. What is the metal stitching and metal locking process?

RA Power Solutions employs a cold repair method where special keys and locks are inserted into drilled slots to restore the strength and integrity of cracked aluminium and bronze components.

2. How does this method differ from traditional welding?

Unlike welding, this cold process avoids heat, preventing distortion and maintaining the original profile of the component.

3. Can repairs be performed onsite?

Yes, the team performs repairs onsite, reducing downtime and eliminating the need for equipment disassembly.

4. What materials can be repaired using this method?

This technique is effective for repairing aluminium and bronze components, including engine blocks, compressor casings, and other heavy equipment parts.

5. Is the repair permanent and reliable?

Yes, the repair restores the component to its original strength and ensures a watertight and gas-tight seal, providing a permanent solution.

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Metal Stitching and Metal Locking Services | RA Power Solutions