We undertake the repair of the damaged and cracked engine block by metal stitching and metal locking process, the advantage of which is as follows.

Repair Of Cracked And Damaged Engine Block By Metal Stitching And Metal Lock Process:-

The repair by metal lock and metal stitching technique is a proven method. It is used for repairing damaged engine blocks, turbo casings, cylinder liners, pistons, and other major spares of diesel engines and heavy mechanical equipment.

The area of the crack must be identified and marked. We undertake crack detection by MPI and the dye-penetrant method, depending on the thickness of the casting. When necessary, we perform metal stitching on both sides of the damaged area. We provided that there is sufficient space for the approach of our pneumatic tools.

RA Power Solutions uses high-quality metal keys, metal locks, and consumables. Combined with the expertise of our experienced technicians, this ensures successful repairs through metal stitching and metal locking.

We have been regularly undertaking repair of engine blocks, compressors, turbochargers, and all cast iron, bronze, and aluminium for the following makes of engines:-

• Akasaka
• Mitsubishi
• Daihatsu
• Yanmar
• Hanshin
• Kobe Mitsubishi
• Caterpillar
• Wartsila
• Deutz-KHD
• Volvo Penta SKL
• MAK
• Sulzer
• MAN B&W
• SKL
• MTU MAK
• Pielstick
• MWM MAK

We have been regularly executing the repairs in Argentina, Bahamas, Barbados, Bermuda, Bolivia, Brazil, Canada, Chile, Colombia, Costa Rica, Cuba, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, etc.

Mr. Shahani is a highly experienced business leader with 47 years of rich experience in the field of Power, Heavy, and Shipping industry. He is a Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on metal locking a cracked engine block, cracked engine block repair, repair of damaged engine block, metal stitching technique, or cracked and damaged engine block, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at 9582647131 or 9810012383.

FAQs:

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Crack Repair Process for Cast Iron, Aluminium & Bronze Components

1. Visual Inspection of the Damaged Casting

Our experienced technicians first visually inspect the damaged casting to assess the location, extent, and nature of the crack.

2. Surface Preparation

We remove paint, red oxide, and other surface coatings from the cracked area using suitable chemicals. This exposes the casting surface and allows us to perform accurate crack detection.

3. Crack Detection and Inspection

We use the following methods to identify cracks and determine their extent:

• Magnetic Particle Inspection (MPI): Our qualified technicians use high-intensity Magnaflux equipment to detect surface and near-surface cracks.
• Level 2 and Level 3 Inspection: Our in-house technicians qualified to Level 2 or Level 3 conduct and evaluate the required crack detection tests.
• Dye Penetrant Testing (DPT): We also use the conventional dye penetrant method where the component profile or material requires it.

4. Planning the Metal Stitching and Metal Locking Repair

After identifying and assessing the cracks, our experienced technicians plan the appropriate metal stitching and metal locking repair procedure. They determine the required key, lock, and stitching-pin arrangement based on the crack length, depth, component geometry, and material condition.

5. Executing the Crack Repair

Our technicians carry out the crack repair using metal stitching and metal locking with the required precision. They mechanically secure the cracked sections and restore the structural integrity of the damaged component without applying welding heat.

6. Repairing Cast Iron, Aluminium and Bronze Components

We undertake crack repairs on a wide range of cast iron, aluminium, and bronze components, including engine blocks, compressor components, pump casings, heavy machinery parts, and other damaged castings.

Our technicians remain available around the clock for emergency crack repair requirements. Some of our technicians have more than 47 years of experience in repairing engines, compressor pumps, heavy components, and severely damaged castings.

RA Power Solutions has undertaken hundreds of jobs of damaged casting repair by fixing the new casting piece in place of the damaged area.

Our success rate in repairing cracks and badly damaged castings using the metal lock and metal stitching technique is almost 100%. All crack repair jobs undertaken by us are guaranteed for satisfactory performance. The crack repair of engine components, compressors, and marine equipment can be undertaken on vessels even while sailing.

All technicians have valid Indian CDC and can board the vessel in a short time.

We have been regularly executing the repairs in Benin, Ghana, Burkina Faso, Ivory Coast, Nigeria, Mali, Liberia, Guinea, Niger, Cameroon, Equatorial Guinea, Sierra Leone, Gabon, Guinea-Bissau, Senegal, Gambia, etc.

For more queries on Aluminium Piston Crack Repair, repairing a crack in casting, the metal stitching process, crack repair techniques, and repair of a crack in cast iron casting, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

FAQs:

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