It is proven that crack repair in cast iron, bronze and aluminium heavy components by metal lock and metal stitching process is a highly successful and proven way of undertaking the repairs. In crack repair or badly damaged cast iron by metal lock and metal stitching method, no heat is generated as it is a cold process of undertaking the repair.
Crack Repair Process For Aluminium | Bronze Components:-
The damaged casting component is visually inspected by our experienced technicians.
It is necessary to remove the paint or red oxide from the crack area of the component. This is done by use of special chemicals.
The Crack Detection Test Of The Cracked Area Is Undertaken By Following Two Methods:-
- MPI test with high-intensity magna flux torch.
- The crack test is done by in-house experienced technicians who are qualified level 2 or level 3 technicians.
- Crack detection by conventional dye-penetrant test.
Planning and execution of crack repair by metal stitching and metal locking process:-
Once the area of crack is identified, we undertake the crack repair by metal stitching and metal locking process. This again is undertaken by our experienced technicians.
We have technicians available around the clock and some of them have experience of more than 30 years in undertaking the crack repair of engines, compressor pumps, heavy components, and badly damaged castings.
We have undertaken hundreds of jobs of damaged casting repair by fixing the new casting piece in place of the damaged area.
Our success rate of repair of crack and repair of badly damaged casting by metal lock and metal stitching is almost 100 % and all the jobs of crack repair undertaken by us are guaranteed for satisfactory performance. The crack repair of engine components, compressors, and marine equipment can be undertaken on vessels even while sailing.
All technicians have valid Indian CDC and can board the vessel in a short time.
We have been regularly executing the repairs in Benin, Ghana, Burkina Faso, Ivory Coast, Nigeria, Mali, Liberia, Guinea, Niger, Cameroon, Equatorial Guinea, Sierra Leone, Gabon, Guinea-Bissau, Senegal, Gambia etc.
This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).
Mr.Shahani is a highly experienced business leader with rich experience of 44 years in the field of Power, Heavy and Shipping industries. He is a Technical Adviser to many shipping and heavy industries across the globe.
Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. He is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.
For more queries on Aluminium Piston Crack Repair, repairing a crack in casting, metal stitching process, crack repair techniques, and repair of a crack in cast iron casting contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.